Case Study: 10-Inch Single-Core Gas Filter for a Customer in the Philippines

When it comes to industrial filtration, having the right equipment is essential to ensure clean, safe, and efficient operations. For our customer in the Philippines, the need for a robust and reliable gas filtration system led them to choose the 10-inch single-core gas filter with SS304 material. This custom solution was tailored to meet their specific requirements, providing a durable and high-performance filtration system suited for their industrial processes.

Customer Overview

Our customer operates in a highly demanding industrial sector where air or gas filtration plays a crucial role in maintaining operational efficiency. They needed a filtration system that could handle low working pressures while offering excellent filtration accuracy. After considering several options, they chose our 10-inch single-core gas filter, designed to meet their specific filtration needs.

Product Specifications

The selected gas filter came with the following key features:

1. Material: SS304 Stainless Steel
The SS304 stainless steel construction ensures exceptional durability and corrosion resistance, making it ideal for use in industrial environments where exposure to harsh chemicals or gases is common.

2. Barrel Diameter: 133mm
The filter has a 133mm barrel diameter, offering a compact yet effective solution for filtration without occupying excessive space. This size provides optimal filtration capacity while maintaining efficiency in a variety of applications.

3.Low Working Pressure: Below 6 Bar
The filter is designed to operate at low working pressures, below 6 bar, which suits the customer's requirements perfectly. This feature ensures the system can handle gases at lower pressures, reducing energy consumption while maintaining effective filtration.

4. Cross-Shape Design
The cross-shaped design of the filter optimizes gas flow and increases the surface area for better filtration efficiency. This design helps minimize clogging, ensuring longer intervals between maintenance.

5.10-Inch Foldable Filter Element

The filter uses a 10-inch foldable filter element, designed to capture dust, dirt, and particulates with precision. The foldable design maximizes the surface area of the filter, allowing it to trap more contaminants over time.

6.226 Connectors
The filter is equipped with 226 connectors, ensuring a secure, leak-proof connection to the rest of the filtration system. The connectors provide reliability and ease of installation, critical for maintaining system integrity.

7.Inlet and Outlet: 2.5-Inch NPT Internal Thread
The filter is fitted with 2.5-inch NPT internal threads for both the inlet and outlet, providing a secure and standardized connection that meets the industry’s best practices for gas filtration systems.

8.EPDM O-Rings
EPDM O-rings were used to ensure a tight, leak-free seal. EPDM material is known for its resistance to heat, ozone, and chemical exposure, making it an excellent choice for industrial filtration systems.

9.10μm Filtration Accuracy
Paired with a 10-inch PP foldable filter element offering 10μm filtration accuracy, the system ensures efficient removal of small particles, making it perfect for applications requiring high-quality filtration.

Challenges and Solution

Our customer’s facility required a gas filter that could operate under low working pressures, fit within tight space constraints, and handle precise filtration. They also needed a filter that could withstand the industrial environment, which includes exposure to various gases and chemicals.

The 10-inch single-core gas filter with SS304 material was the perfect solution. Its low-pressure design ensures efficient operation while the 10μm filtration accuracy guarantees that even the smallest contaminants are removed from the gas stream. The cross-shape design and 226 connectors made the filter easy to integrate into the customer’s existing filtration system.

Benefits for the Customer

Increased Operational Efficiency: The filter’s high filtration capacity and low-pressure design ensure that the customer’s system operates efficiently, reducing energy consumption and maintenance needs.
Durability: The SS304 stainless steel construction and EPDM O-rings provide exceptional longevity, ensuring the filter can withstand harsh industrial conditions and extend its service life.
Easy Installation and Maintenance: The 226 connectors and NPT threads ensure a quick, secure connection, and the foldable filter element design makes maintenance easier and more efficient.
Custom-Tailored Performance: The filter’s specifications were customized to meet the customer’s specific needs, ensuring optimal performance for their filtration requirements.

Conclusion

The 10-inch single-core gas filter proved to be an excellent choice for our customer in the Philippines. With its SS304 material construction, low working pressure, and high filtration accuracy, it offered a perfect solution to meet the demanding filtration needs of their industrial operations. The filter’s durable design and easy-to-maintain features provide long-term value, making it a smart investment for their business.

We are proud to have provided this custom filtration solution to our customer and look forward to continuing our partnership to help them meet their filtration needs in the future.

For more information or if you need a similar solution for your own operations, feel free to contact us!