Custom SS304 Mesh Filter Cartridge for a Russian Client

Project Overview

Lvyuan was approached by a Russian client seeking a custom SS304 mesh filter cartridge for their filtration system. The client required precise specifications to ensure optimal performance in their industrial application. Our team worked closely with them to deliver a high-quality, durable solution tailored to their needs.

Customer Requirements

The client provided specific requirements for the stainless steel 304 (SS304) mesh filter cartridge, including:

• Mesh Grid Size: 2.5mm x 3.5mm
• Aperture Diameter: 2.5mm
• Aperture Spacing: 3.5mm
• Flange Thickness: 3mm
• Solid Edge (Non-Perforated) Wall Thickness: 2mm
• Mesh Section Wall Thickness: 1mm

The challenge was to manufacture a filter tube with varying wall thicknesses while maintaining high structural integrity and uniform filtration efficiency.

Manufacturing Process & Solution

Lvyuan leveraged its expertise in precision metal fabrication and advanced welding techniques to ensure a seamless transition between the solid edge and the mesh section. The manufacturing process included:

1. Material Selection & Preparation:

High-quality SS304 stainless steel was selected for its excellent corrosion resistance and mechanical strength.

2. Precision Mesh Cutting & Forming:

The 2.5mm x 3.5mm grid pattern was laser-cut with high accuracy to ensure uniform aperture distribution.

The mesh section’s wall thickness was carefully controlled at 1mm to optimize flow and durability.

3. Edge Reinforcement & Flange Attachment:

The solid edges (2mm thick) and 3mm flange were seamlessly integrated through precision welding.

Strict thickness tolerances were maintained to prevent structural weak points.

4. Surface Treatment & Quality Control:

The finished filter underwent polishing and passivation to enhance corrosion resistance.

Rigorous pressure and flow tests were conducted to ensure durability and filtration efficiency.

Final Outcome

The custom SS304 mesh filter cartridge met the client’s exact specifications and was successfully shipped to Russia. The client was highly satisfied with:

• High precision and uniform mesh distribution
• Seamless integration of different thicknesses
• Superior durability and corrosion resistance
• Timely delivery and responsive customer service

Conclusion

Lvyuan continues to provide custom filtration solutions tailored to diverse industrial needs. Our expertise in stainless steel filtration components ensures that every product delivers top-tier performance and reliability.

Looking for a custom metal filter solution? Contact Lvyuan today for expert guidance and precision engineering!